The challenge
What organisations face
Connecting machines, sensors and remote access for analytics and vendor support has blurred the boundary between IT and operational technology. Many plants run unpatched controllers and flat networks, so a single compromise could halt production, and teams lack an inventory of what is actually connected.
The solution
What VulcanTech engineers
VulcanTech would build an asset inventory of OT devices through passive discovery, assess vulnerabilities and segment networks into zones and conduits aligned with industrial security standards. Secure remote access, monitoring tuned to industrial protocols and controlled penetration testing in maintenance windows validate the controls, with incident response playbooks prepared for production environments.
Expected outcomes
What changes for the business
- Complete visibility of connected plant assets
- Production networks segmented and monitored
- Plant teams prepared to respond to incidents
Capabilities
Service lines involved
- Cybersecurity & ResilienceSecurity assessment and adversarial testing scoped to your real attack surface, with clear remediation priorities.
- Penetration Testing & Red TeamingAdversarial, hands-on testing that shows what an attacker could actually exploit.
- IoT & Connected SystemsConnected device fleets that report reliably to the cloud, even when connectivity drops.
Manufacturing & Industrial
Related use cases
- Predictive equipment maintenanceMachine learning on equipment sensor data that anticipates failures and schedules maintenance before unplanned downtime occurs.
- Fewer unplanned stoppages on critical lines
- Maintenance effort directed where it matters
- Visual quality inspectionInline computer vision that detects surface defects, assembly errors and packaging faults at line speed, with consistent, traceable results.
- Consistent inspection across every shift
- Fewer defects reaching customers
- Agentic production planningCoordinated AI agents that re-plan production schedules as orders, materials and capacity change, with planners approving each recommendation.
- Faster response to disruption on the shop floor
- Trade-offs between orders made visible before committing
Free discovery session
Explore OT and connected-plant security for your organisation
Tell us what you're building. You'll hear back from an engineer, not an inbox.
- 1We reply within one business day to set up a 30-minute call.
- 2A senior engineer — not a salesperson — walks through your problem.
- 3You get a scoped proposal with timeline and cost. No obligation.
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